As a system provider, Rieter knows the automation and logistics requirements for spinning-mill systems inside-out. For complete installations, the efficiency of various automated systems can be evaluated with specific reference to the customer and country. Rieter devises and provides sophisticated solutions, tailored exactly to customer requirements and the size of the customer’s operation.
As an example, Rieter conducted a comparison using a spinning mill with just under 53 000 spindles that produces combed compact yarn. The effect of various automation solutions was evaluated. From the blowroom through the packed yarn package, Rieter automation solutions reduce the required number of personnel by 44% – from 54 to 30 operators.
For the production of combed yarns, Rieter offers a fully automated combing set together with the lap transport system SERVOlap, and the automated lap change and batt piecing system ROBOlap that is available for combers. These automation solutions mean that personnel savings of up to 50% can be made in the combing section in comparison to the manual solution.
For spinning mills that produce ring yarns and compact yarns, the modular roving bobbin transport system SERVOtrail makes the work much easier. It significantly reduces the distances that employees need to cover. Additionally, SERVOtrail saves space, ensures free access to the spinning machines, and improves the ergonomic handling of the roving bobbins. SERVOtrail is available in different technical variants and automation levels.
There are two automation solutions available for ring spinning machines and compact-spinning machines. The first is the piecing robot ROBOspin, which repairs ends down while the machine is running or during doffing. This ensures increased productivity and a reduction in labor costs, while also making organizing the operations at the spinning mill easier. With the fully automated piecing robot ROBOspin, the G 38 can maintain top efficiency around the clock. The second is the individual spindle monitoring system (ISM) premium, which checks the running properties and reduces personnel costs by approximately 5%.
Rieter offers two automation solutions for rotor spinning. The fully automatic rotor spinning machine R 70 provides automation technology at each spinning position to increase efficiency and flexibility and is also the basis for optimum raw-material utilization. For customers that tend to spin standard yarns and that are active in regions in which the availability of personnel is not a critical factor, the semi-automated rotor spinning machine R 37 can offer an alternative solution. Rieter offers ROBOdoff on this machine. ROBOdoff is a device for automated package changes, enabling a flexible personnel management and a consistent doffed package length. It is available on the R 37 as an option and on the R 35 and R 36 as a retrofit.
Automation and digitization make the ideal combination for more economical spinning. ESSENTIAL – Rieter Digital Spinning Suite creates values from data by providing, in one view, key indicators on the spinning mill performance. This system connects all machines, auxiliaries, and business management systems in one or several spinning mills. Customized to the customer's requirements, ESSENTIAL displays user-specific information so owners, managers, and operators can manage, monitor, and maintain spinning mills with one click.
The Rieter automated ring spinning system will support Dell Valle in manufacturing combed ring yarns of the highest quality at greatest productivity.
Vardhman investment to Rieter winding machines Autoconer X6 increases their production output and automation level while maintaining high production standards.
Vardhman chose Rieter for modernization. They acquired 66 draw frames and 35 combers. Rieter's ROBOlap system, recycling expertise, and advanced solutions perfectly matched Vardhman's needs.
MKAS Textile Pvt. Ltd. benefits from 25% lower energy costs and higher operator independency with the new Autoconer X6 Multilink installation.
Each week in spinning mills across the globe, ROBOspin pieces more than 1 000 000 yarn breaks, resulting in a reduction of about 2 000 working hours for operators.
Rieter has announced its latest major order for ROBOspin, the industry's first fully automated piecing robot. Uğurlular Textile Industry and Trade Inc. in Türkiye ordered more than 30 piecing robots.
Shunyuan Textile reduced the operator load and enhanced yarn quality integrating Rieter ROBOdoff on their R 36 and R 37 rotor spinning machines.
With Rieter compact-spinning machines K 47, directly linked to Autoconer X6, Sri Bhagirath Textiles, India produces high-quality compact yarns, economically and highly automated.
Fuchun Textile's spinning mill reduced labor-intensive tasks and now always operates at peak efficiency thanks to automation in the combing section.
Gaoyi Delida Textile Co., Ltd., China, has upgraded their 30 semi-automated rotor spinning machines R 35, R 36 and R 37 with ROBOdoff, Rieter’s automatic doffing solution.
Two factors that have a particularly strong impact on spinning mill output are efficiency and productivity.
SSM is introducing the new winder, NEO-YW which leverages all of the company’s latest winding improvements to create a precision winding machine that is easy to use while delivering greater winding performance.
For the most part, sewing thread producers still rely on machines on which the tubes must be changed manually. This means that, in the sewing thread sector in particular, both productivity and profit can be increased by using semi-automated sewing thread finish winders from SSM. The story of an Asian sewing thread producer that switched from manual tube changing to the semi-automated SSM TK2-20-TT clearly shows how fast this innovation pays for itself and how the company is benefitting in the long term.
