Vardhman: Increase of Production Capacity with Rieter Autoconer X6
Vardhman, the largest vertically integrated textile manufacturer in India, continuously modernizes its operations to improve their overall efficiency and product quality, and to reduce utility costs. Due to this, Vardhman opted for the latest Rieter winding machines and decided to invest in more than 2 000 Autoconer X6 drumless winding units. This investment helps Vardhman to maintain high production standards while also enhancing their automation level.
Vardhman and Rieter Join Forces for Intelligent Mill Optimization
Rieter is known for their intelligent automation in automatic package winding. In addition, Rieter is continuously developing solutions to improve the process flows. Vardhman is one of the first customers to benefit from combining the SPID data of the intelligent Autoconer X6, type V link version with an external quality and ring spindle monitoring system. Vardhman underlined that this installation enables a step forward in terms of quality improvement, increased production output, better operator guidance and mill monitoring. Rieter and Vardhman are collaborating closely to achieve optimal outcomes.
High Quality and Flexibility in a Wide Material Range
For success in yarn production, fabric, and garment manufacturing, Vardhman relies on the flexibility of the unique Preci FX technology. This technology enables Vardhman to process a wide range of materials and meeting diverse package format requirements for downstream processes. Rieter supports these demands with the Autoconer X6. This machine is versatile enough to handle soft or hard packages, cylindrical or conical shapes, and various standard or core yarns. With Preci FX, top-quality individual package design is assured. The Autoconer X6 sets the benchmark with precise length measurement via Ecopack FX, uniform package density through Autotense FX, and superior splice quality for both elastic and standard yarns using the open prism splice technology. These features ensure maximum efficiency and flexibility in downstream processes.
About Vardhman
Vardhman is India's largest vertically integrated textile manufacturer and a leading exporter of cotton yarn. They operate 18 state-of-the-art manufacturing facilities and have a presence in 75 countries.
Annually, Vardhman produces 272 000 metric tons of yarn and 220 million meters of woven fabric, providing direct employment to more than 30 000 people. With a spindle count of approximately 1.24 million, Vardhman meets diverse customer demands in both product mix and volume, with a daily production capacity of 750 metric tons.
As a premier producer and exporter of high-quality yarns, Vardhman serves some of the most quality-conscious markets globally, including the EU, Japan, USA, and Asia.