Rieter Rotor Spinning System: The Sustainable Choice for Premium Recycled Yarns

Surya Spinners, a leading recycled yarn manufacturer in South India, produces a wide range of recycled rotor yarns from pre- and post-consumer waste. The Rieter rotor recycling system helps Surya ensure consistent blend quality, reduce manual mixing errors, and maintain flexibility in handling various blend ratios.

The system at Surya includes the blowroom line VARIOline with the precision blender UNIblend A 81, cards C 77, draw frames RSB-D 50, and rotor spinning machines R 37. The UNIblend A 81 ensures precise blending with perfect homogeneity and significant manpower reduction, thereby enhancing operational comfort. The card C 77 with a delivery speed of up to 150 kg/h improved productivity by 88% while reducing energy consumption by 27%. The Rieter fiber preparation line delivers consistent sliver quality across various recycled raw materials and has been a game changer resulting in improved efficiency of the semi-automated rotor spinning R 37 machines with yarn imperfections reduced by more than 23%. 

Find out in the video how the Rieter rotor recycling system helps Surya Spinners to consolidate its position as a major player in the South Indian recycled yarn manufacturing sector.

Surya Spinners, established in 2010, has become one of the leading manufacturers of sustainable recycled yarn that is used in the production of knitted and woven garments. Their product range includes recycled rotor yarn in a range of yarn counts, from Ne 6 to Ne 40, which is made using pre-consumer material. This pre-consumer material is pre-opened for spinning in their own tearing unit. Surya Spinners achieved a remarkable milestone in 2024 with an annual production of 7 500 tons of yarn from their two spinning mills in Vellakovil, South India. The company is also committed to the principle that prioritizing sustainability benefits both the environment and the business.